Senior Mechanical Design Engineer (R&D)

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We are looking for exceptional Senior Mechanical Design Engineers with deep expertise in product design and A-Class surface development. In this role, you will be responsible for designing and developing complex mechanical systems for advanced robots. You will collaborate with cross-functional teams, including electrical engineers, software engineers, and industrial designers, to bring innovative concepts to life. Your expertise in A-Class surfacing will be crucial in creating aesthetically pleasing and functional robotic forms.

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Responsibilities:

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• Conceptual and Detailed Design: Develop mechanical designs for robotic components and systems, including actuators, linkages, enclosures, and structural elements.

• A-Class Surface Development: Create and refine A-Class surfaces for exterior and interior components, ensuring high aesthetic quality and manufacturability.

• CAD Modeling and Simulation: Utilize advanced CAD software (SolidWorks, CATIA) to create detailed 3D models and perform simulations (FEA, CFD) to validate designs.

• Design for Manufacturing (DFM) and Design for Assembly (DFA): Optimize designs for efficient manufacturing and assembly processes.

• Prototyping and Testing: Oversee the fabrication and testing of prototypes to evaluate performance and identify areas for improvement.

• Technical Documentation: Create comprehensive technical documentation, including design specifications, drawings, and reports.

• Collaboration: Work closely with industrial designers, electrical engineers, software engineers, and other team members to integrate mechanical designs with other subsystems.

• Research and Development: Stay up-to-date with the latest advancements in mechanical design, materials, and manufacturing technologies.

• Problem Solving: Identify and resolve design and manufacturing challenges.

• Material Selection: Choose appropriate materials based on performance, cost, and manufacturability requirements.

• Tolerance Analysis: Perform tolerance stack-up analyses to ensure proper fit and function of mechanical assemblies.

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Qualifications:

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• Education: Bachelor's degree in Mechanical Engineering or a related field.

• Experience:

  • Minimum of 3+ years of experience in mechanical design, preferably in robotics, automotive, aerospace, or consumer electronics.  

  • Proven experience in developing A-Class surfaces for complex geometries.

  • Experience with design for manufacturing (DFM) and design for assembly (DFA).

  • Experience with tolerance analysis.

  • Experience with FEA and CFD simulation software.

• Technical Skills:

  • Proficiency in advanced CAD software (SolidWorks, CATIA).

  • Strong understanding of mechanical design principles, including kinematics, dynamics, and materials science.

  • Knowledge of various manufacturing processes (e.g., CNC machining, injection molding, 3D printing).

  • Expertise in surface modeling and surfacing techniques.

  • Experience with GD&T (Geometric Dimensioning and Tolerancing).

• Soft Skills:

  • Excellent problem-solving and analytical skills.

  • Strong communication and interpersonal skills.

  • Ability to work effectively in a fast-paced, collaborative environment.  

  • Strong attention to detail.

  • Ability to learn quickly and adapt to new technologies.

• Preferred Qualifications:

  • Experience with robotics.

  • Knowledge of mechatronics and control systems.

  • Experience with motion control and actuation systems.

  • Experience with advanced composite materials.

• Benefits:

  • Opportunity to work on cutting-edge robotics technologies.

  • Collaborative and innovative work environment.

  • Professional development opportunities.

  • Chance to directly impact the future of robotics.

  • Work on cutting-edge goods and difficult issues with some really talented (and entertaining) individuals.